Technical Services Metallurgist

Technical Services Metallurgist for the manufacture of large-diameter, natural gas and oil transmission steel line pipe using Electric Resistance, High Frequency Welding (HFW) and Submerged Arc Welding (SAW) for a leader in the industry.  The Technical Services Metallurgist is expected to have detailed involvement in all processes including specification review in accordance with general mill limitations, material selection, material vendor interaction, forming, welding, inspection, testing, coating, shipping, and right-of-way processes for steel transmission pipe.  This position includes reporting and interaction with customers.  This person must be highly motivated.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Specification review
• Review customer specifications according to general mill capabilities and generate exceptions if necessary.
• Data accuracy and analysis
• Review resultant data collected during processing and testing for anomalies or trends and recommend control actions.
• Defect analysis (including root cause) & Reporting
• Analyze defects created during processing, report findings and recommend corrective action.
• Metallography
• Review microstructures and grain size of product to validate processes.
• Failure Analysis
• Investigate processing failures in the product and eliminate root cause.
• Destructive Test Review
• Review all mechanical testing for accuracy and conformance to specifications for certification.
• Steel Vendor Reporting
• Review and maintain steel MPS in line with quotation and received orders as well as steel purchase orders. Monitor and maintain steel supplier provided test/process reporting data as required by order/procedure.
• Steel Vendor Audits
• Audit steel suppliers versus MPS, order performance, CAR response and other critical parameters as well as monitor/confirm supplier reported process improvements.
• Material Loss Reporting (Mill and Vendor)
• Report material losses with root cause analysis to management. Liaise with material vendors to assist with process improvement for increased efficiency and reduced loss.

EDUCATION AND EXPERIENCE:

Minimum:

Bachelors degree in Metallurgical Engineering or Materials Science & Engineering from an ABET or equivalent accredited university.

Ten (10) years of experience in steel making, manufacturing, or welding processes.

Preferred:

Lead auditor training in ISO 9001.

QUALIFICATIONS, SKILLS, AND ABILITIES:

The Technical Service Metallurgist is expected to have a complete working knowledge of the following:

Metallurgical principles behind design of API 5L pipeline material.

            Defect analysis and reports (root cause to vendor and mill)

Metallurgical principles involved in High Frequency Resistance Welding and Fillet Welding (SAW, MIG, TIG, SMAW, etc.).

            -Welding Defect Classification & Reparability

API 5L Grade Steels

            -Chemistry

            -Measurement & Testing

                        ~Ultrasonic Testing Principles

                        ~Radiographic Testing Principles

                        ~Visual Inspection Techniques

                        ~Pressure Testing Requirements & Material Behavior

                        ~Mechanical Testing Requirements

                                    *Analysis of Failures for Root Cause

                                    *Testing Procedures

Manufacturing Process Flow

The Technical Services Metallurgist must be able to work unsupervised on a daily basis taking initiative to monitor all processes in the mill assigned, recognizing root causes of anomalies, and recommending corrective actions.  Good communication skills are essential as this position requires interaction with customers and upper management.  This position requires frequent travel.

SUPERVISORY RESPONSIBILITIES

 N/A 

PHYSICAL DEMANDS:

Must be able to move about facility and spend time in mill environment.

WORK ENVIRONMENT:

Circumstances may require meetings throughout the facility, including the mill and offsite. Some travel may be required. The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.

DISCLAIMER: The above statements are intended to describe the general nature and level of work being performed by employees assigned to this classification. They are not intended to be construed as an exhaustive list of all responsibilities, duties, and skills required of employees assigned to this position.

Stupp Corporation is committed to providing equal employment opportunity ("EEO") and will make employment decisions without regard to race, color, religion, national origin, citizenship, age, sex, gender, sexual orientation, sexual preference, gender identity or gender expression, veteran status, marital status, disability, or any other characteristic protected under applicable laws and regulations. All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of disability, protected veteran status or any other characteristic protected under applicable laws and regulations. Under the Americans with Disabilities Act and other applicable laws, Stupp Corporation will provide reasonable accommodation to disabled applicants upon request during the application process to ensure equal opportunities to be considered for employment.

Current Openings for Technical Services Metallurgist Jobs at Stupp Corporation